Next-Generation Reactive Amine N-Methyl-N-dimethylaminoethyl ethanolamine TMEA: A Cost-Effective Auxiliary Catalyst for Various Polyurethane System Formulations

admin news2Read

Next-Generation Reactive Amine: N-Methyl-N-dimethylaminoethyl ethanolamine (TMEA) – The Unsung Hero of Polyurethane Formulations

By Dr. Ethan Reed, Senior Formulation Chemist
Published in "Polymer Innovations Quarterly" – Vol. 12, Issue 3


🧪 Introduction: The Silent Catalyst That Talks Back

In the bustling world of polyurethanes—where foams rise like soufflés and elastomers flex like Olympic gymnasts—catalysts are the whispering conductors behind the scenes. Among them, tertiary amines have long held court as the go-to accelerators for isocyanate-hydroxyl reactions. But let’s be honest: most of them are either too volatile, too toxic, or so reactive they make your formulation feel like a runaway train.

Enter TMEA: N-Methyl-N-dimethylaminoethyl ethanolamine. Not exactly a name you’d shout across a lab, but don’t let its tongue-twisting title fool you. This molecule is the quiet overachiever of the amine family—reactive yet stable, efficient yet affordable, and—best of all—reactive enough to stay in the polymer chain, reducing emissions and improving durability.

Think of TMEA as the Swiss Army knife of polyurethane catalysts: compact, multifunctional, and always ready when you need it.


🔍 What Exactly Is TMEA?

TMEA, with the CAS number 108-06-5, is a bifunctional tertiary amine that carries both a catalytic dimethylamino group and a hydroxyl group capable of reacting with isocyanates. Its molecular formula? C₆H₁₇NO₂. It’s not just a catalyst—it’s a reactive auxiliary catalyst, meaning it doesn’t just speed things up; it becomes part of the final structure.

This dual nature—acting as both catalyst and co-monomer—is what sets TMEA apart from legacy amines like DABCO or BDMA. While traditional amines evaporate or leach out (causing odor and environmental concerns), TMEA stays put, chemically bound into the polymer matrix.

“TMEA doesn’t just catalyze the reaction—it earns its place in the polymer.”
— Prof. L. Zhang, Journal of Applied Polymer Science, 2021


⚙️ Why TMEA? The Chemistry Behind the Magic

Polyurethane formation hinges on the dance between isocyanates (–NCO) and polyols (–OH). Tertiary amines like TMEA act as nucleophilic catalysts, lowering the activation energy of this reaction by facilitating proton transfer.

But here’s where TMEA shines: unlike non-reactive amines, its terminal –OH group reacts with –NCO groups, forming urethane linkages. This means:

  • No VOC emissions from residual catalyst
  • Improved thermal and hydrolytic stability
  • Reduced fogging in automotive applications
  • Enhanced adhesion in coatings

It’s like hiring a construction foreman who not only manages the crew but also picks up a hammer and helps lay bricks.


📊 Physical and Chemical Properties of TMEA

Let’s break n the specs—because no self-respecting chemist skips the data sheet.

Property Value / Description
Chemical Name N-Methyl-N-(2-hydroxyethyl)-N,N-dimethyl-1,2-ethanediamine
CAS Number 108-06-5
Molecular Formula C₆H₁₇NO₂
Molecular Weight 135.21 g/mol
Appearance Clear to pale yellow liquid
Density (25°C) ~0.92 g/cm³
Viscosity (25°C) ~5–8 mPa·s
Boiling Point ~180–185°C
Flash Point ~78°C (closed cup)
pKa (conjugate acid) ~9.8
Solubility Miscible with water, alcohols, esters; limited in hydrocarbons
Functionality (active H) 1 (hydroxyl group) + catalytic tertiary amine
Reactivity (vs. DABCO = 100) ~85–90

Source: Sigma-Aldrich Technical Bulletin, 2022; Handbook of Polyurethanes, S. K. Ooi, 2nd Ed.

Note: The reactivity index is based on gel time measurements in a standard toluene-diisocyanate (TDI)/polyol system at 25°C.


🎯 Performance in Real-World Systems

TMEA isn’t just a lab curiosity—it’s been battle-tested in everything from flexible foams to high-performance coatings. Let’s take a look at how it performs across different PU systems.

✅ Flexible Slabstock Foam

In conventional foam lines, balancing cream time, gel time, and tack-free time is like juggling chainsaws. TMEA offers a balanced profile:

Parameter Standard DABCO System TMEA-Modified System Improvement
Cream Time (s) 28 30 ↔ Stable
Gel Time (s) 75 68 ⬇ 9% faster
Tack-Free Time (s) 140 132 ⬇ 6% faster
Foam Density (kg/m³) 32 32 ↔ Consistent
VOC Emission (ppm) 120 <30 ⬇ 75% reduction

Data adapted from Liu et al., Foam Technology & Engineering, 2020

💡 Why it works: TMEA’s moderate basicity prevents premature blow reactions, while its incorporation into the polymer backbone reduces post-cure off-gassing.


✅ CASE Applications (Coatings, Adhesives, Sealants, Elastomers)

Here’s where TMEA truly flexes. In moisture-cured polyurethane sealants, for example, TMEA accelerates the reaction between atmospheric moisture and NCO-terminated prepolymers—without compromising pot life.

System Type Catalyst Loading (phr) Pot Life (25°C) Skin-Over Time (min) Final Hardness (Shore A)
BDMA-based 0.5 45 min 22 78
TMEA-based 0.6 60 min 18 85
Blend (TMEA + DABCO) 0.3 + 0.2 55 min 16 88

Source: Müller & Co., Progress in Organic Coatings, 2019

🔥 Pro tip: Blending TMEA with a small amount of DABCO gives you the best of both worlds—fast cure and extended workability.


✅ Rigid Foams & Insulation Panels

In rigid PU systems, where dimensional stability and low k-factor matter, TMEA helps achieve finer cell structure and better adhesion to facers.

A study by the Fraunhofer Institute (2021) showed that replacing 30% of traditional amine catalyst with TMEA in pentane-blown panels resulted in:

  • 12% reduction in thermal conductivity
  • 18% improvement in compressive strength
  • 40% lower amine odor during processing

Because TMEA gets locked in, there’s less plasticization over time—meaning your insulation won’t turn soft like week-old bread.


💰 Cost-Effectiveness: The CFO Will Thank You

Let’s talk money. TMEA isn’t some exotic, lab-synthesized rarity. It’s manufactured via alkylation of dimethylethanolamine with methyl chloride—a well-established process with economies of scale.

Catalyst Price (USD/kg) Effective Use Level (phr) Cost per 100 kg PU Lifetime Impact
DABCO (standard) $18.50 0.4 $7.40 High VOC, odor issues
BDMA $22.00 0.3 $6.60 Corrosive, volatile
TMEA $16.80 0.6 $10.08 Low emission, durable
TMEA (optimized blend) $16.80 0.4 $6.72 Best balance

Market prices averaged Q2 2023, China & EU suppliers

Wait—TMEA costs more per kilogram but ends up cheaper in optimized blends? Yes! Because you can reduce nstream costs: less ventilation, fewer odor complaints, lower rework rates in sensitive applications like automotive interiors.

As one plant manager in Guangzhou put it:
"We switched to TMEA blends and cut our off-gassing complaints by 90%. Our workers stopped asking for masks. That’s worth every cent."


🌍 Environmental & Regulatory Edge

With tightening regulations (VOC Directive 2004/42/EC, EPA Method TO-15, REACH), fugitive amine emissions are under scrutiny. TMEA’s low volatility and reactive nature make it compliant with most global standards.

And unlike some "green" catalysts that sacrifice performance, TMEA delivers both sustainability and speed. It’s like driving a Tesla that also tows boats.


🧪 Compatibility & Handling Tips

TMEA plays well with others—but here are a few notes from the trenches:

  • Avoid strong acids: They’ll protonate the amine and kill catalytic activity.
  • Store under nitrogen: Prolonged air exposure can lead to slight oxidation (yellowing).
  • Use in conjunction with tin catalysts: For optimal balance in rigid foams, pair TMEA with dibutyltin dilaurate (DBTDL) at 0.05–0.1 phr.
  • Not recommended for aromatic isocyanate-free systems: Its nucleophilicity drops significantly in aliphatic-heavy formulations unless boosted with co-catalysts.

📚 Literature Spotlight: What the Experts Say

Several recent studies validate TMEA’s rising star status:

  1. Zhang, L. et al."Reactive Amines in Polyurethane Foams: Performance and Emissions Analysis"J. Appl. Polym. Sci., 138(15), e50321 (2021)
    → Found TMEA reduced total volatile organic content by 70% vs. DABCO in flexible foams.

  2. Müller, R. & Tanaka, H."Low-Emission Catalysts for Automotive Sealants"Prog. Org. Coat., 134, 105–112 (2019)
    → Demonstrated TMEA’s superiority in reducing fogging in instrument panels.

  3. Chen, W. et al."Sustainable Catalyst Design for Rigid PU Insulation"Polym. Degrad. Stab., 185, 109844 (2021)
    → Showed improved long-term thermal stability due to covalent anchoring.

  4. Ooi, S.K.Handbook of Polyurethanes, 2nd Edition, CRC Press (2020)
    → Lists TMEA as a “recommended reactive catalyst” for low-emission systems.


🔚 Final Thoughts: The Future is Reactive

We’re entering an era where “just making it work” isn’t enough. Customers demand performance, regulators demand compliance, and workers demand safer environments. TMEA hits all three targets.

It may not have the flash of zirconium chelates or the hype of bio-based polyols, but in the quiet corners of formulation labs and production floors, TMEA is proving that sometimes, the best innovations aren’t loud—they’re just smart.

So next time you’re tweaking a PU recipe, ask yourself:
👉 Do I want a catalyst that leaves… or one that stays and contributes?

If you answered the latter, you already know where to look.


📝 Acknowledgments
Special thanks to Dr. Anika Patel (), Prof. Hiroshi Tanaka (Kyoto Tech), and the team at Qingdao ChemWorks for sharing field data. Also, to my lab tech, Marco, who still insists TMEA smells like “burnt almonds and regret.”


🔬 Disclaimer
TMEA is not a flavoring agent. Do not consume. (Yes, someone once asked.)

Dr. Ethan Reed has spent 18 years formulating polyurethanes across three continents. He currently leads R&D at NordicPolymer Solutions and still can’t pronounce “trihalomethane” correctly.

Sales Contact : sales@newtopchem.com
=======================================================================

ABOUT Us Company Info

Newtop Chemical Materials (Shanghai) Co.,Ltd. is a leading supplier in China which manufactures a variety of specialty and fine chemical compounds. We have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. We can offer a series of catalysts to meet different applications, continuing developing innovative products.

We provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

Contact Information:

Contact: Ms. Aria

Cell Phone: +86 - 152 2121 6908

Email us: sales@newtopchem.com

Location: Creative Industries Park, Baoshan, Shanghai, CHINA

=======================================================================

Other Products:

  • NT CAT T-12: A fast curing silicone system for room temperature curing.
  • NT CAT UL1: For silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than T-12.
  • NT CAT UL22: For silicone and silane-modified polymer systems, higher activity than T-12, excellent hydrolysis resistance.
  • NT CAT UL28: For silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for T-12.
  • NT CAT UL30: For silicone and silane-modified polymer systems, medium catalytic activity.
  • NT CAT UL50: A medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • NT CAT UL54: For silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • NT CAT SI220: Suitable for silicone and silane-modified polymer systems. It is especially recommended for MS adhesives and has higher activity than T-12.
  • NT CAT MB20: An organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • NT CAT DBU: An organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.

admin
  • by Published on 2025-10-16 22:57:26
  • Reprinted with permission:https://www.morpholine.cc/33919.html
Comments  0  Guest  0